Senior Design

From problem framing to tested engineering systems.

The MAE 451 / MAE 494 sequence connects students with authentic challenges from industry, research, competitions, university partners, museums, and community organizations.

Program overview

A structured two-course capstone sequence

Student teams define stakeholder needs, develop measurable requirements, investigate prior solutions, generate and evaluate concepts, complete analysis, build and integrate systems, and verify performance through testing and evidence.

1 · FrameProblem, stakeholders, context, and constraints.
2 · DefineRequirements, benchmarks, and prior solutions.
3 · DesignConcepts, models, tradeoffs, and selection.
4 · BuildProcurement, fabrication, programming, and integration.
5 · VerifyTesting, evidence, limitations, and communication.

Annual project videos

Selected mechanical engineering senior design projects

Each annual overview highlights the breadth of student work, including industry-sponsored systems, national competitions, manufacturing, robotics, autonomous platforms, biomedical devices, energy systems, and internally proposed innovations.

2025–2026 senior design project overview video

2025–2026 project overview

Selected projects included semiconductor-manufacturing systems, UB smart parking system, robotic arms, mannaed and unmanned electric boats, underwater vehicle, sport analyzers, and other multidisciplinary prototypes.

Watch on YouTube
2024–2025 senior design project overview video

2024–2025 project overview

Selected projects included semiconductor-manufacturing systems, laser weeders, the X-22 interactive exhibit, water-disinfection equipment, automated surgical lighting, electric propulsion, and other multidisciplinary prototypes.

Watch on YouTube
2023–2024 senior design project overview video

2023–2024 project overview

Selected projects included PEP manned and unmanned boats, the Moog pump test stand, the Niagara Aerospace Museum wind tunnel, OlympusBar, manufacturing systems, and internally developed student concepts.

Watch on YouTube

Project portfolio

Selected projects

The portfolio is presented as a concise index rather than a separate image card for every project.

Selected industry-sponsored and multidisciplinary work

  • Promoting Electric Propulsion — Manned and Unmanned Boat Teams, Annual PEP Competition
  • ASML Scanner UPW Bath-Level Monitoring — GlobalFoundries
  • Polyimide Cup-Wash Disk Redesign — GlobalFoundries
  • Chilled-Water Loop Leak Detection — UB Facilities
  • Smart Parking System — UB Parking Services
  • Mobile and Interactive Display Stand for the X-22 Ducted-Fan Engine — Niagara Aerospace Museum
  • Vegetable Washing Machine — Feast Kitchen
  • Can-Lid Component for a Spooling Machine — Eastman Kodak
  • PC Wash Supports for a CMP Tool — GlobalFoundries
  • Pulse-Oxidation Enclosure — Oxi-Tech
  • NASA Lunabotics Rover — NASA Competition
  • Remote Stethoscope — Collaboration with Computer Science and Engineering
  • SAE Baja Electronically Controlled CVT — UB Baja Club
  • OlympusBar — Tresca Design
  • New 3D-Printer Frames — Tresca Design
  • Interactive Wind Tunnel — Niagara Aerospace Museum
  • Test Stand for a New Pump Design — Moog
  • Sheet-Metal Flattening Equipment Automation — Niagara Specialty Metals

Selected innovative internal projects

  • Microfluidic Oscillatory Generator
  • Pitch/Throw Workload Monitor
  • Vision-Registered PCB Marker and Plotter
  • Smart Retractable Dog Leash
  • Free-Throw Alignment and Centerline Coach
  • Tennis Performance Analyzer Device
  • Radiative-Cooling Atmospheric Water Collector
  • Golf Analyzer
  • 7-DOF Robotic Arm
  • Piezoelectric Keyboard
  • Compact Folding Electric Scooter
  • Human-Powered Portable Water Desalination Device
  • Portable Water-Powered Generator
  • Floating River Trash Collector
  • Automated Parking Assistance System
  • Self-Balancing Two-Wheel Cart
  • Autonomous Buoy for Environmental Monitoring
  • Automatic Crack Monitoring and Repair Device for Metal Plates
  • Long-Range, High-Endurance Fire-Detection and Extinguishing UAV
  • Automatic Card Shufflers
  • Laser Weeders for Small-Scale Farms
  • AI-Driven Interactive Music Light Show Device
  • Small-Scale Robot for Hazardous-Liquid Sampling in Hard-to-Reach Areas
  • Smart Pet Collar with Environmental Monitoring and Remote Camera
  • AI-Driven Autonomous Lawn Mower
  • Autonomous Portable Wind Turbine and Solar Tracker for Outdoor Activities
  • Biomechanical Exoskeleton for Rehabilitation
  • Autonomous Underwater Vehicle for Ocean Exploration
  • Autonomous Drone for Environmental Monitoring
  • Autonomous Agricultural Drone
  • Automated Pet Feeder
  • Energy-Harvesting Artificial Tree
  • Disorder-Tolerant Self-Ordering Mechanical Metamaterial through State-Dependent Load Redistribution
  • Piezoelectric Soccer-Ball Energy Harvester — AI-Assisted Design Study
  • Compact Human-Powered Emergency Energy Harvester — AI-Assisted Design Study
AI-assisted senior design

Using real design projects to study AI-supported engineering decisions

Selected research-oriented senior design projects—including two piezoelectric energy-harvesting systems—are being used as case studies for the AI-enabled engineering design platform.

See AI-Assisted Senior Design →

Facilities

Spaces for design, fabrication, integration, and testing

Senior Design Lab — 247 Bell Hall

A dedicated space supporting team meetings, mechanical and electrical integration, prototype assembly, troubleshooting, and preparation for technical reviews and demonstrations.

Industry Senior Design Lab — 109 Bonner Hall

A dedicated small lab with an overhead door, accessible to the street, suitable for industry heavy machine development.

PEP Club Workshop — 18 Kimball Hall, South Campus

A dedicated workshop for the PEP Club and its manned and unmanned electric boat teams to build, integrate, maintain, and test competition systems.

Poster and demonstration events

Six events, organized as interactive galleries

Every December, teams present design posters and receive technical feedback. Every May, beginning in 2024, teams demonstrate completed systems and verification results. Select an event to view featured images, awards, and the complete gallery.

Fall 2023 Poster Presentation

Fall 2023 Poster Presentation

The December poster presentation introduced project problems, stakeholders, requirements, concept alternatives, early analysis, and proposed implementation plans.

Award ceremony and recognition

Award results and team captions will be added when confirmed.

PEP Club and national competitions

Design-build-test experience beyond the classroom

PEP Club

  • Established in Spring 2025.
  • Supports the manned and unmanned boat teams.
  • PEP Club workshop established in Fall 2025 at 18 Kimball Hall on South Campus.

Competition results

  • April 2026: manned boat team earned First place in the displacement category.
  • April 2025: manned boat team earned First place in the displacement category.
  • April 2024: manned boat team earned Third place in the displacement category.
  • April 2024: unmanned boat team recorded the competition’s Highest speed at 40 mph.
  • May 2025: NASA Lunabotics team received Best First-Year Presentation recognition.

Sponsor a project

Bring an authentic engineering challenge to the sequence

Strong projects have a meaningful stakeholder, feasible scope, measurable outcomes, appropriate technical access, and a committed sponsor advisor.

What sponsors provide

Problem context, constraints, regular feedback, appropriate data, and project support or materials.

What students provide

Problem framing, requirements, concept development, analysis, prototyping, testing, and technical documentation within an educational setting.

Prior senior-project leadership

Multidisciplinary, fully industry-sponsored senior projects at SUNY Alfred

At SUNY Alfred, I served as department chair and senior-project coordinator for an engineering department spanning four engineering technology majors—mechatronics, mechanical, electrical, and computer. The senior-project experience was multidisciplinary by design, bringing the department’s programs together around authentic engineering problems, industry interaction, and project-based learning. In Fall 2022, all 13 senior projects were fully sponsored by industry partners.

Projects addressed industrial automation and manufacturing, robotics, energy and water efficiency, electric-power systems, food-safety equipment, building systems, CNC data analytics, and vehicle design. The semester culminated in the first Fall senior-project poster presentation that I organized, along with a senior-project showcase during the 2022 Pioneer Walk associated with the inauguration of President Steven Mauro.

Fall 2022 industry-sponsored project portfolio — 13 projects
  • HDM Hydraulics: Automate the wash process of two cast-iron assemblies.
  • Jabil: Automate the current packaging process for K-wires.
  • Jabil: Guide-wire tipping.
  • ASC: Mechanical integrated robotic arm for a vending machine.
  • Encorus: Reducing power and water usage in a concrete curing room.
  • Moog: MTConnect CNC machine data-analysis dashboard.
  • National Grid: Walmore–Tonawanda Creek FLISR Scheme Project.
  • Finger Lakes Incubator and Commercial Kitchen (FLICK): Design and build a hypochlorous-acid electrolyzed-water conveyor produce-wash system with a UV-light tunnel.
  • Siemens Energy: Reciprocating compressor valve-manifold design.
  • SAE Baja Club: BAJA SAE vehicle.
  • IBC: MEP design of a building.
  • Pathfinder: Design of thermal-energy and electrical aspects of buildings.
  • Patriot: Integrated sustainable building design.

Fall 2022 poster presentation and selected senior-project work

Event gallery